HVIL1000
Category:HVIL Series
Keywords:2-pin and 3-pin plastic high-voltage interlock connector compatible with 35–5 mm² cables. Integrates HVIL with 360° full shielding. Rated for DC 1000V, up to 200A current, IP67 protection, operating temperature -40°C to +125°C. Widely used in new energy vehicle high-voltage systems, 1000V DC, IP67/IP6K9K.
Details
The HVIL High-Voltage Interlock Connector is a specialized high-voltage component designed for new energy electrical systems. It integrates dual functions: high-current power transmission and the High-Voltage Interlock (HVIL) safety circuit. Widely used in passenger and commercial electric vehicles, energy storage systems, construction machinery battery packs, motor controllers, PDUs, and charging stations.
Constructed from high-temperature, flame-retardant engineering plastic, the housing offers excellent insulation, thermal stability, and vibration resistance. An independent low-voltage interlock signal loop ensures that the high-voltage power circuit is cut off before the connector is fully locked, preventing arcing during live mating/demating to protect both equipment and personnel. The mating assembly achieves an IP67 protection rating. Available in straight or angled cable exit configurations, it supports mainstream current ratings from 50A to 350A and accommodates various high-voltage cable cross-sections.
Offered in 2, 3, and 4-pin configurations, these connectors comply with major domestic and international automotive standards. They support custom flange mounting structures and secondary locking latches to withstand harsh vehicle operating conditions, including severe vibration, temperature fluctuations, and humidity.
CGS-HVIL050-2P-L CGS-HVIL050-2P-R CGS-HVIL050-3P-L CGS-HVIL050-3P-R CGS-HVIL050-4P-L CGS-HVIL050-4P-R CGS-HVIL070-2P-L CGS-HVIL070-2P-R CGS-HVIL070-3P-L CGS-HVIL070-3P-R CGS-HVIL070-4P-L CGS-HVIL070-4P-R CGS-HVIL100-2P-L CGS-HVIL100-2P-R CGS-HVIL100-3P-L CGS-HVIL100-3P-R CGS-HVIL100-4P-L CGS-HVIL100-4P-R CGS-HVIL150-2P-L CGS-HVIL150-2P-R CGS-HVIL150-3P-L CGS-HVIL150-3P-R CGS-HVIL150-4P-L CGS-HVIL150-4P-R CGS-HVIL200-2P-L CGS-HVIL200-2P-R CGS-HVIL200-3P-L CGS-HVIL200-3P-R CGS-HVIL200-4P-L CGS-HVIL200-4P-R CGS-HVIL250-2P-L CGS-HVIL250-2P-R CGS-HVIL250-3P-L CGS-HVIL250-3P-R CGS-HVIL250-4P-L CGS-HVIL250-4P-R CGS-HVIL300-2P-L CGS-HVIL300-2P-R CGS-HVIL300-3P-L CGS-HVIL300-3P-R CGS-HVIL300-4P-L CGS-HVIL300-4P-R CGS-HVIL350-2P-L CGS-HVIL350-2P-R CGS-HVIL350-3P-L CGS-HVIL350-3P-R CGS-HVIL350-4P-L CGS-HVIL350-4P-R CGS-HVIL050-2P-FL CGS-HVIL050-2P-FR CGS-HVIL100-2P-FL CGS-HVIL100-2P-FR CGS-HVIL150-2P-FL CGS-HVIL150-2P-FR CGS-HVIL200-2P-FL CGS-HVIL200-2P-FR CGS-HVIL250-2P-FL CGS-HVIL250-2P-FR CGS-HVIL300-2P-FL CGS-HVIL300-2P-FR CGS-HVIL350-2P-FL CGS-HVIL350-2P-FR CGS-HVIL050-3P-FL CGS-HVIL050-3P-FR CGS-HVIL100-3P-FL CGS-HVIL100-3P-FR CGS-HVIL150-3P-FL CGS-HVIL150-3P-FR CGS-HVIL200-3P-FL CGS-HVIL200-3P-FR CGS-HVIL250-3P-FL CGS-HVIL250-3P-FR CGS-HVIL300-3P-FL CGS-HVIL300-3P-FR CGS-HVIL350-3P-FL CGS-HVIL350-3P-FR CGS-HVIL050-4P-FL CGS-HVIL050-4P-FR CGS-HVIL150-4P-FL CGS-HVIL150-4P-FR CGS-HVIL200-4P-FL CGS-HVIL200-4P-FR CGS-HVIL250-4P-FL CGS-HVIL250-4P-FR CGS-HVIL300-4P-FL CGS-HVIL300-4P-FR CGS-HVIL350-4P-FL CGS-HVIL350-4P-FR
Parameters:
Materials and Technical Specifications; Mechanical and Electrical Performance:
| rated current | 1000A | protection level | IP67/IP6K9K |
| rated voltage | 100V DC | protection level | IP67/IP6K9K |
| protection level | IP67/IP6K9K | contact resistance | ≤0.2 mΩ |
| working temperature | -40℃~+140℃ | contact resistance | ≤0.2 mΩ |
| contact resistance | ≤0.2 mΩ | dielectric strength | 3500V AC/min |
| Insulation Resistance | ≥100 MΩ | dielectric strength | 3500V AC/min |
| dielectric strength | 3500V AC/min | HV interlock | Yes |
| mating cycles | ≥500 times | HV interlock | Yes |
| HV interlock | Yes | shell_material | PA66+GF30 |
| lock type | Secondary Lock + CPA | shell_material | PA66+GF30 |
| shell_material | PA66+GF30 | ||
| contact_material | Silver-plated copper alloy |
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